| Federal
Trucking Regulations
Parts and Accessories Necessary for Safe Operation
TITLE 49--TRANSPORTATION
CHAPTER III--FEDERAL MOTOR CARRIER SAFETY ADMINISTRATION,
DEPARTMENT OF TRANSPORTATION
PART 393--PARTS AND ACCESSORIES NECESSARY
FOR SAFE OPERATION
Sec. 393.1 Scope of the rules of this part.
Source: 53 FR 49384, Dec. 7, 1988, unless otherwise
noted.
Every employer and employee shall comply and be
conversant with the
requirements and specifications of this part. No employer
shall operate
a commercial motor vehicle, or cause or permit it to be
operated, unless
it is equipped in accordance with the requirements and
specifications of
this part.
Sec. 393.3 Additional equipment and accessories.
Nothing contained in this subchapter shall be construed
to prohibit
the use of additional equipment and accessories, not
inconsistent with
or prohibited by this subchapter, provided such equipment
and
accessories do not decrease the safety of operation of the
motor
vehicles on which they are used.
Sec. 393.5 Definitions.
As used in this part, the following words and terms are
construed to
mean:
Aggregate working load limit. The summation of the working
load
limits or restraining capacity of all devices used to secure
an article
of cargo on a vehicle.
Agricultural commodity trailer. A trailer that is designed
to
transport bulk agricultural commodities in off-road
harvesting sites and
to a processing plant or storage location, as evidenced by
skeletal
construction that accommodates harvest containers, a maximum
length of
28 feet, and an arrangement of air control lines and
reservoirs that
minimizes damage in field operations.
Anchor point. Part of the structure, fitting or attachment
on a
vehicle or article of cargo to which a tiedown is attached.
Antilock Brake System or ABS means a portion of a service
brake
system that automatically controls the degree of rotational
wheel slip
during braking by:
(1) Sensing the rate of angular rotation of the wheels;
(2) Transmitting signals regarding the rate of wheel angular
rotation to one or more controlling devices which interpret
those
signals and generate responsive controlling output signals;
and
(3) Transmitting those controlling signals to one or more
modulators
which adjust brake actuating forces in response to those
signals.
Article of cargo. A unit of cargo, other than a liquid, gas,
or
aggregate that lacks physical structure (e.g., grain,
gravel, etc.)
including articles grouped together so that they can be
handled as a
single unit or unitized by wrapping, strapping, banding or
edge
protection device(s).
Bell pipe concrete. Pipe whose flanged end is of larger
diameter
than its barrel.
Blocking. A structure, device or another substantial article
placed
against or around an article of cargo to prevent horizontal
movement of
the article of cargo.
Bracing. A structure, device, or another substantial article
placed
against an article of cargo to prevent it from tipping, that
may also
prevent it from shifting.
Brake. An energy conversion mechanism used to stop, or hold
a
vehicle stationary.
Brake tubing/hose. Metallic brake tubing, nonmetallic brake
tubing
and brake hose are conduits or lines used in a brake system
to transmit
or contain the medium (fluid or vacuum) used to apply the
motor
vehicle's brakes.
Bus. A vehicle designed to carry more than 15 passengers,
including
the driver.
Chassis. The load-supporting frame in a truck or trailer,
exclusive
of any appurtenances which might be added to accommodate
cargo.
Clearance lamp. A lamp used on the front and the rear of a
motor
vehicle to indicate its overall width and height.
Container chassis. A semitrailer of skeleton construction
limited to
a bottom frame, one or more axles, specially built and
fitted with
locking devices for the transport of cargo containers, so
that when the
chassis and container are assembled, the units serve the
same function
as an over the road trailer.
Converter dolly. A motor vehicle consisting of a chassis
equipped
with one or more axles, a fifth wheel and/or equivalent
mechanism, and
drawbar, the attachment of which converts a semitrailer to a
full
trailer.
Curb weight. The weight of a motor vehicle with standard
equipment,
maximum capacity of fuel, oil, and coolant; and, if so
equipped, air
conditioning and additional weight of optional engine. Curb
weight does
not include the driver.
Dunnage. All loose materials used to support and protect
cargo.
Dunnage bag. An inflatable bag intended to fill otherwise
empty
space between articles of cargo, or between articles of
cargo and the
wall of the vehicle.
Edge protector. A device placed on the exposed edge of an
article to
distribute tiedown forces over a larger area of cargo than
the tiedown
itself, to protect the tie-down and/or cargo from damage,
and to allow
the tiedown to slide freely when being tensioned.
Emergency brake system. A mechanism designed to stop a
vehicle after
a single failure occurs in the service brake system of a
part designed
to contain compressed air or brake fluid or vacuum (except
failure of a
common valve, manifold brake fluid housing or brake chamber
housing).
Fifth wheel. A device mounted on a truck tractor or similar
towing
vehicle (e.g., converter dolly) which interfaces with and
couples to the
upper coupler assembly of a semitrailer.
Frame vehicle. A vehicle with skeletal structure fitted with
one or
more bunk units for transporting logs. A bunk unit consists
of U-shaped
front and rear bunks that together cradle logs. The bunks
are welded,
gusseted or otherwise firmly fastened to the vehicle's main
beams, and
are an integral part of the vehicle.
Friction mat. A device placed between the deck of a vehicle
and
article of cargo, or between articles of cargo, intended to
provide greater
friction than exists naturally between these surfaces.
Fuel tank fitting. Any removable device affixed to an
opening in the
fuel tank with the exception of the filler cap.
g. The acceleration due to gravity, 32.2 ft/sec\2\ (9.81
m/sec\2\).
Grommet. A device that serves as a support and protection to
that
which passes through it.
Hazard warning signal. Lamps that flash simultaneously to
the front
and rear, on both the right and left sides of a commercial
motor
vehicle, to indicate to an approaching driver the presence
of a
vehicular hazard.
Head lamps. Lamps used to provide general illumination ahead
of a
motor vehicle.
Heater. Any device or assembly of devices or appliances used
to heat
the interior of any motor vehicle. This includes a catalytic
heater
which must meet the requirements of Sec. 177.834(1) of this
title when
flammable liquid or gas is transported.
Heavy hauler trailer. A trailer with one or more of the
following
characteristics:
(1) Its brake lines are designed to adapt to separation or
extension
of the vehicle frame; or
(2) Its body consists only of a platform whose primary
cargo-
carrying surface is not more than 40 inches above the ground
in an
unloaded condition, except that it may include sides that
are designed
to be easily removable and a permanent ``front-end
structure'' as that
term is used in Section 393.106 of this title.
Hook-lift container. A specialized container, primarily used
to
contain and transport materials in the waste, recycling,
construction/
demolition and scrap industries, which is used in
conjunction with
specialized vehicles, in which the container is loaded and
unloaded onto
a tilt frame body by an articulating hook-arm.
Identification lamps. Lamps used to identify certain types
of
commercial motor vehicles.
Integral securement system. A system on certain
roll-on/roll-off
containers and hook-lift containers and their related
transport vehicles
in which compatible front and rear hold down devices are
mated to
provide securement of the complete vehicle and its articles
of cargo.
Lamp. A device used to produce artificial light.
Length of a manufactured home. The largest exterior length
in the
traveling mode, including any projections which contain
interior space.
Length does not include bay windows, roof projections,
overhangs, or
eaves under which there is no interior space, nor does it
include
drawbars, couplings or hitches.
License plate lamp. A lamp used to illuminate the license
plate on
the rear of a motor vehicle.
Longwood. All logs that are not shortwood, i.e., are over
4.9 m (16
feet) long. Such logs are usually described as long logs or
treelength.
Low chassis vehicle. (1) A trailer or semitrailer
manufactured on or
after January 26, 1998, having a chassis which extends
behind the
rearmost point of the rearmost tires and which has a lower
rear surface
that meets the guard width, height, and rear surface
requirements of
Sec. 571.224 in effect on the date of manufacture, or a
subsequent
edition.
(2) A motor vehicle, not described by paragraph (1) of this
definition, having a chassis which extends behind the
rearmost point of
the rearmost tires and which has a lower rear surface that
meets the
guard configuration requirements of Sec. 393.86(b)(1).
Manufactured home means a structure, transportable in one or
more
sections, which in the traveling mode, is eight body feet or
more in
width or forty body feet or more in length, or, when erected
on site, is
three hundred twenty or more square feet, and which is built
on a
permanent chassis and designed to be used as a dwelling with
or without
a permanent foundation when connected to the required
utilities, and
includes the plumbing, heating, air-conditioning, and
electrical systems
contained therein. Calculations used to determine the number
of square
feet in a structure will be based on the structure's
exterior dimensions
measured at the largest horizontal projections when erected
on site.
These dimensions will include all expandable rooms,
cabinets, and other projections containing interior space,
but do not include bay
windows. This term includes all structures which meet the
above
requirements except the size requirements and with respect
to which the
manufacturer voluntarily files a certification pursuant to
24 CFR
3282.13 and complies with the standards set forth in 24 CFR
part 3280.
Parking brake system. A brake system used to hold a vehicle
stationary.
Play. Any free movement of components.
Pulpwood trailer. A trailer or semitrailer that is designed
exclusively for harvesting logs or pulpwood and constructed
with a
skeletal frame with no means for attachment of a solid bed,
body, or
container.
Rail vehicle. A vehicle whose skeletal structure is fitted
with
stakes at the front and rear to contain logs loaded
crosswise.
Rear extremity. The rearmost point on a motor vehicle that
falls
above a horizontal plane located 560 mm (22 inches) above
the ground and
below a horizontal plane located 1,900 mm (75 inches) above
the ground
when the motor vehicle is stopped on level ground; unloaded;
its fuel
tanks are full; the tires (and air suspension, if so
equipped) are
inflated in accordance with the manufacturer's
recommendations; and the
motor vehicle's cargo doors, tailgate, or other permanent
structures are
positioned as they normally are when the vehicle is in
motion.
Nonstructural protrusions such as taillamps, rubber bumpers,
hinges and
latches are excluded from the determination of the rearmost
point.
Reflective material. A material conforming to Federal
Specification
L-S-300, ``Sheeting and Tape, Reflective; Non-exposed Lens,
Adhesive
Backing,'' (September 7, 1965) meeting the performance
standard in
either Table 1 or Table 1A of SAE Standard J594f, ``Reflex
Reflectors''
(January, 1977).
Reflex reflector. A device which is used on a vehicle to
give an
indication to an approaching driver by reflected lighted
from the lamps
on the approaching vehicle.
Saddle-mount. A device, designed and constructed as to be
readily
demountable, used in driveaway-towaway operations to perform
the
functions of a conventional fifth wheel:
(1) Upper-half. Upper-half of a ``saddle-mount'' means that
part of
the device which is securely attached to the towed vehicle
and maintains
a fixed position relative thereto, but does not include the
``king-
pin;''
(2) Lower-half. Lower-half of a ``saddle-mount'' means that
part of
the device which is securely attached to the towing vehicle
and
maintains a fixed position relative thereto but does not
include the
``king-pin;'' and
(3) King-pin. King-pin means that device which is used to
connect
the ``upper-half'' to the ``lower-half'' in such manner as
to permit
relative movement in a horizontal plane between the towed
and towing
vehicles.
Service brake system. A primary brake system used for
slowing and
stopping a vehicle.
Shoring bar. A device placed transversely between the walls
of a
vehicle and cargo to prevent cargo from tipping or shifting.
Shortwood. All logs typically up to 4.9 m (16 feet) long.
Such logs
are often described as cut-up logs, cut-to-length logs,
bolts or
pulpwood. Shortwood may be loaded lengthwise or crosswise,
though that
loaded crosswise is usually no more than 2.6 m (102 inches)
long.
Sided vehicle. A vehicle whose cargo compartment is enclosed
on all
four sides by walls of sufficient strength to contain
articles of cargo,
where the walls may include latched openings for loading and
unloading,
and includes vans, dump bodies, and a sided intermodal
container carried
by a vehicle.
Side extremity. The outermost point on a side of the motor
vehicle
that is above a horizontal plane located 560 mm (22 inches)
above the
ground, below a horizontal plane located 1,900 mm (75
inches) above the
ground, and between a transverse vertical plane tangent to
the rear
extremity of the vehicle and a transverse vertical plane
located 305 mm
(12 inches) forward of that plane when the vehicle is
unloaded; its fuel
tanks are full; and the tires (and air suspension, if so
equipped) are
inflated in accordance with the manufacturer's
recommendations. Non-
structural protrusions such as taillights, hinges and
latches are excluded from the determination of the outermost
point.
Side marker lamp (Intermediate). A lamp shown to the side of
a
trailer to indicate the approximate middle of a trailer 30
feet or more
in length.
Side marker lamps. Lamps used on each side of a trailer to
indicate
its overall length.
Special purpose vehicle. (1) A trailer or semitrailer
manufactured
on or after January 26, 1998, having work-performing
equipment that,
while the motor vehicle is in transit, resides in or moves
through the
area that could be occupied by the horizontal member of the
rear impact
guard, as defined by the guard width, height and rear
surface
requirements of Sec. 571.224 (paragraphs S5.1.1 through
S5.1.3), in
effect on the date of manufacture, or a subsequent edition.
(2) A motor vehicle, not described by paragraph (1) of this
definition, having work-performing equipment that, while the
motor
vehicle is in transit, resides in or moves through the area
that could
be occupied by the horizontal member of the rear impact
guard, as
defined by the guard width, height and rear surface
requirements of
Sec. 393.86(b)(1).
Steering wheel lash. The condition in which the steering
wheel may
be turned through some part of a revolution without
associated movement
of the front wheels.
Stop lamps. Lamps shown to the rear of a motor vehicle to
indicate
that the service brake system is engaged.
Tail lamps. Lamps used to designate the rear of a motor
vehicle.
Tiedown. A combination of securing devices which forms an
assembly
that attaches articles of cargo to, or restrains articles of
cargo on, a
vehicle or trailer, and is attached to anchor point(s).
Tractor-pole trailer. A combination vehicle that carries
logs
lengthwise so that they form the body of the vehicle. The
logs are
supported by a bunk located on the rear of the tractor, and
another bunk
on the skeletal trailer. The tractor bunk may rotate about a
vertical
axis, and the trailer may have a fixed, scoping, or cabled
reach, or
other mechanical freedom, to allow it to turn.
Turn signals. Lamps used to indicate a change in direction
by
emitting a flashing light on the side of a motor vehicle
towards which a
turn will be made.
Upper coupler assembly. A structure consisting of an upper
coupler
plate, king-pin and supporting framework which interfaces
with and
couples to a fifth wheel.
Upper coupler plate. A plate structure through which the
king-pin
neck and collar extend. The bottom surface of the plate
contacts the
fifth wheel when coupled.
Void filler. Material used to fill a space between articles
of cargo
and the structure of the vehicle that has sufficient
strength to prevent
movement of the articles of cargo.
Well. The depression formed between two cylindrical articles
of
cargo when they are laid with their eyes horizontal and
parallel against
each other.
Wheels back vehicle. (1) A trailer or semitrailer
manufactured on or
after January 26, 1998, whose rearmost axle is permanently
fixed and is
located such that the rearmost surface of the tires (of the
size
recommended by the vehicle manufacturer for the rear axle)
is not more
than 305 mm (12 inches) forward of the transverse vertical
plane tangent
to the rear extremity of the vehicle.
(2) A motor vehicle, not described by paragraph (1) of this
definition, whose rearmost axle is permanently fixed and is
located such
that the rearmost surface of the tires (of the size
recommended by the
vehicle manufacturer for the rear axle) is not more than 610
mm (24
inches) forward of the transverse vertical plane tangent to
the rear
extremity of the vehicle.
Width of a manufactured home. The largest exterior width in
the
traveling mode, including any projections which contain
interior space.
Width does not include bay windows, roof projections,
overhangs, or
eaves under which there is no interior space.
Working load limit (WLL). The maximum load that may be
applied to a
component of a cargo securement system during normal
service, usually
assigned by the manufacturer of the component.
Sec. 393.7 Matter incorporated by reference.
(a) Incorporation by reference. Part 393 includes
references to
certain matter or materials, as listed in paragraph (b) of
this section.
The text of the materials is not included in the regulations
contained
in part 393. The materials are hereby made a part of the
regulations in
part 393. The Director of the Federal Register has approved
the
materials incorporated by reference in accordance with 5
U.S.C. 552(a)
and 1 CFR part 51. For materials subject to change, only the
specific
version approved by the Director of the Federal Register and
specified
in the regulation are incorporated. Material is incorporated
as it
exists on the date of the approval and a notice of any
change in these
materials will be published in the Federal Register.
(b) Matter or materials referenced in part 393. The matter
or
materials listed in this paragraph are incorporated by
reference in the
corresponding sections noted.
(1) Highway Emergency Signals, Fourth Edition, Underwriters
Laboratories, Inc., UL No. 912, July 30, 1979, (with an
amendment dated
November 9, 1981), incorporation by reference approved for
Sec. 393.95(j).
(2) Standard Specification for Strapping, Flat Steel and
Seals,
American Society for Testing and Materials (ASTM), D3953-97,
February
1998, incorporation by reference approved for Sec.
393.104(e).
(3) Welded Steel Chain Specifications, National Association
of Chain
Manufacturers, November 15, 1999, incorporation by reference
approved
for Sec. 393.104(e).
(4) Recommended Standard Specification for Synthetic Web
Tiedowns,
Web Sling and Tiedown Association, WSTDA-T1, 1998,
incorporation by
reference approved for Sec. 393.104(e).
(5) Wire Rope Users Manual, 2nd Edition, Wire Rope Technical
Board
November 1985, incorporation by reference approved for Sec.
393.104(e).
(6) Cordage Institute rope standards approved for
incorporation into
Sec. 393.104(e):
(i) PETRS-2, Polyester Fiber Rope, 3-Strand and 8-Strand
Constructions, January 1993;
(ii) PPRS-2, Polypropylene Fiber Rope, 3-Strand and 8-Strand
Constructions, August 1992;
(iii) CRS-1, Polyester/Polypropylene Composite Rope
Specifications,
Three-Strand and Eight-Strand Standard Construction, May
1979;
(iv) NRS-1, Nylon Rope Specifications, Three-Strand and
Eight-Strand
Standard Construction, May 1979; and
(v) C-1, Double Braided Nylon Rope Specifications DBN,
January 1984.
(c) Availability. The materials incorporated by reference
are
available as follows:
(1) Standards of the Underwriters Laboratories, Inc.
Information and
copies may be obtained by writing to: Underwriters
Laboratories, Inc.,
333 Pfingsten Road, Northbrook, Illinois 60062.
(2) Specifications of the American Society for Testing and
Materials. Information and copies may be obtained by writing
to:
American Society for Testing and Materials, 100 Barr Harbor
Drive, West
Conshohocken, Pennsylvania 19428-2959.
(3) Specifications of the National Association of Chain
Manufacturers. Information and copies may be obtained by
writing to:
National Association of Chain Manufacturers, P.O. Box 22681,
Lehigh
Valley, Pennsylvania 18002-2681.
(4) Specifications of the Web Sling and Tiedown Association.
Information and copies may be obtained by writing to: Web
Sling and
Tiedown Association, Inc., 5024-R Campbell Boulevard,
Baltimore,
Maryland 21236-5974.
(5) Manuals of the Wire Rope Technical Board. Information
and copies
may be obtained by writing to: Wire Rope Technical
Committee, P.O. Box
849, Stevensville, Maryland 21666.
(6) Standards of the Cordage Institute. Information and
copies may
be obtained by writing to: Cordage Institute, 350 Lincoln
Street,
115, Hingham, Massachusetts 02043.
(7)-(9) [Reserved].
(10) All of the materials incorporated by reference are
available
for inspection at:
(i) The Federal Motor Carrier Safety Administration, Office
of Bus
and Truck Standards and Operations, 400 Seventh Street, SW.,
Washington,
DC 20590; and
(ii) The Office of the Federal Register, 800 North Capitol
Street,
NW, Suite 700, Washington, DC.
Sec. 393.9 Lamps operable.
All lamps required by this subpart shall be capable of
being
operated at all times.
Sec. 393.11 Lighting devices and reflectors.
The following Table 1 sets forth the required color,
position, and
required lighting devices by type of commercial motor
vehicle. Diagrams
illustrating the locations of lighting devices and
reflectors, by type
and size of commercial motor vehicle, are shown immediately
following
Table 1. All lighting devices on motor vehicles placed in
operation
after March 7, 1989, must meet the requirements of 49 CFR
571.108 in
effect at the time of manufacture of the vehicle. Motor
vehicles placed
in operation on or before March 7, 1989, must meet either
the
requirements of this subchapter or part 571 of this title in
effect at
the time of manufacture.
Sec. 393.13 Retroreflective sheeting and reflex
reflectors, requirements for semitrailers and trailers
manufactured before December 1, 1993.
(a) Applicability. All trailers and semitrailers
manufactured prior
to December 1, 1993, which have an overall width of 2,032 mm
(80 inches)
or more and a gross vehicle weight rating of 4,536 kg
(10,001 pounds) or
more, except trailers that are manufactured exclusively for
use as
offices or dwellings, pole trailers (as defined in Sec.
390.5 of this
subchapter), and trailers transported in a driveaway-towaway
operation,
must be equipped with retroreflective sheeting or an array
of reflex
reflectors that meet the requirements of this section. Motor
carriers
operating trailers, other than container chassis (as defined
in Sec. 393.5),
have until June 1, 2001, to comply with the requirements of
this section. Motor carriers operating container chassis
have until
December 1, 2001, to comply with the requirements of this
section.
(b) Retroreflective sheeting and reflex reflectors. Motor
carriers
are encouraged to retrofit their trailers with a conspicuity
system that
meets all of the requirements applicable to trailers
manufactured on or
after December 1, 1993, including the use of retroreflective
sheeting or
reflex reflectors in a red and white pattern (see Federal
Motor Vehicle
Safety Standard No. 108 (49 CFR 571.108), S5.7, Conspicuity
systems).
Motor carriers which do not retrofit their trailers to meet
the
requirements of FMVSS No. 108, for example by using an
alternative color
pattern, must comply with the remainder of this paragraph
and with
paragraph (c) or (d) of this section. Retroreflective
sheeting or reflex
reflectors in colors or color combinations other than red
and white may
be used on the sides or lower rear area of the semitrailer
or trailer
until June 1, 2009. The alternate color or color combination
must be
uniform along the sides and lower rear area of the trailer.
The
retroreflective sheeting or reflex reflectors on the upper
rear area of
the trailer must be white and conform to the requirements of
FMVSS No.
108 (S5.7). Red retroreflective sheeting or reflex
reflectors shall not
be used along the sides of the trailer unless it is used as
part of a
red and white pattern. Retroreflective sheeting shall have a
width of at
least 50 mm (2 inches).
(c) Locations for retroreflective sheeting--
(1) Sides. Retroreflective sheeting shall be applied to each
side of the trailer or
semitrailer. Each strip of retroreflective sheeting shall be
positioned
as horizontally as practicable, beginning and ending as
close to the
front and rear as practicable. The strip need not be
continuous but the
sum of the length of all of the segments shall be at least
half of the
length of the trailer and the spaces between the segments of
the strip
shall be distributed as evenly as practicable. The
centerline for each
strip of retroreflective sheeting shall be between 375 mm
(15 inches)
and 1,525 mm (60 inches) above the road surface when
measured with the
trailer empty or unladen, or as close as practicable to this
area. If
necessary to clear rivet heads or other similar
obstructions, 50 mm (2
inches) wide retroreflective sheeting may be separated into
two 25 mm (1
inch) wide strips of the same length and color, separated by
a space of
not more than 25 mm (1 inch).
(2) Lower rear area. The rear of each trailer and
semitrailer must
be equipped with retroreflective sheeting. Each strip of
retroreflective
sheeting shall be positioned as horizontally as practicable,
extending
across the full width of the trailer, beginning and ending
as close to
the extreme edges as practicable. The centerline for each of
the strips
of retroreflective sheeting shall be between 375 mm (15
inches) and
1,525 mm (60 inches) above the road surface when measured
with the
trailer empty or unladen, or as close as practicable to this
area.
(3) Upper rear area. Two pairs of white strips of
retroreflective
sheeting, each pair consisting of strips 300 mm (12 inches)
long, must
be positioned horizontally and vertically on the right and
left upper
corners of the rear of the body of each trailer and
semitrailer, as
close as practicable to the top of the trailer and as far
apart as
practicable. If the perimeter of the body, as viewed from
the rear, is
not square or rectangular, the strips may be applied along
the
perimeter, as close as practicable to the uppermost and
outermost areas
of the rear of the body on the left and right sides.
(d) Locations for reflex reflectors.--
(1) Sides. Reflex reflectors shall be applied to each side
of the
trailer or semitrailer. Each array of reflex reflectors
shall be positioned
as horizontally as practicable,beginning and ending as close
to the front
and rear as practicable. The array need not be continuous
but the sum
of the length of all of the array segments shall be at least
half of the
length of the trailer and the spaces between the segments of
the strip
shall be distributed as evenly as practicable. The
centerline for each array
of reflexreflectors shall be between 375 mm (15 inches) and
1,525 mm
(60 inches)above the road surface when measured with the
trailer empty
or unladen, or as close as practicable to this area. The
center of each
reflector shall not be more than 100 mm (4 inches) from the
center
of each adjacent reflector in the segment of the array. If
reflex reflectors
are arranged in an alternating color pattern, the length of
reflectors of the
first color shall be as closeas practicable to the length of
the reflectors of
the second color.
(2) Lower rear area. The rear of each trailer and
semitrailer must
be equipped with reflex reflectors. Each array of reflex
reflectors
shall be positioned as horizontally as practicable,
extending across the
full width of the trailer, beginning and ending as close to
the extreme
edges as practicable. The centerline for each array of
reflex reflectors
shall be between 375 mm (15 inches) and 1,525 mm (60 inches)
above the
road surface when measured with the trailer empty or unladen,
or as
close as practicable to this area. The center of each
reflector shall
not be more than 100 mm (4 inches) from the center of each
adjacent
reflector in the segment of the array.
(3) Upper rear area. Two pairs of white reflex reflector
arrays,
each pair at least 300 mm (12 inches) long, must be
positioned
horizontally and vertically on the right and left upper
corners of the
rear of the body of each trailer and semitrailer, as close
as
practicable to the top of the trailer and as far apart as
practicable.
If the perimeter of the body, as viewed from the rear, is
not square or
rectangular, the arrays may be applied along the perimeter,
as close as
practicable to the uppermost and outermost areas of the rear
of the body
on the left and right sides. The center of each reflector
shall not be
more than 100 mm (4 inches) from the center of each adjacent
reflector
in the segment of the array.
Sec. 393.17 Lamps and reflectors--combinations in
driveaway-towaway operation.
A combination of motor vehicles engaged in
driveaway-towaway
operation must be equipped with operative lamps and
reflectors
conforming to the rules in this section.
(a) The towing vehicle must be equipped as follows:
(1) On the front, there must be at least two headlamps, an
equal
number at each side, two turn signals, one at each side, and
two
clearance lamps, one at each side.
(2) On each side, there must be at least one side-marker
lamp,
located near the front of the vehicle.
(3) On the rear, there must be at least two tail lamps, one
at each
side, and two stop lamps, one at each side.
(b) Except as provided in paragraph (c) of this section, the
rearmost towed vehicle of the combination (including the
towed vehicle
or a tow-bar combination, the towed vehicle of a single
saddle-mount
combination, and the rearmost towed vehicle of a double or
triple
saddle-mount combination) or, in the case of a vehicle
full-mounted on a
saddle-mount vehicle, either the full-mounted vehicle or the
rearmost
saddle-mounted vehicle must be equipped as follows:
(1) On each side, there must be at least one side-marker
lamp,
located near the rear of the vehicle.
(2) On the rear, there must be at least two tail lamps, two
stop
lamps, two turn signals, two clearance lamps, and two
reflectors, one of
each type at each side. In addition, if any vehicle in the
combination
is 80 inches or more in overall width, there must be three
identification lamps on the rear.
(c) If the towed vehicle in a combination is a mobile
structure
trailer, it must be equipped in accordance with the
following lighting
devices. For the purposes of this part, mobile structure
trailer means a
trailer that has a roof and walls, is at least 10 feet wide,
and can be
used off road for dwelling or commercial purposes.
(1) When the vehicle is operated in accordance with the
terms of a
special permit prohibiting operation during the times when
lighted lamps
are required under Sec. 392.30, it must have on the rear--
(i) Two stop lamps, one on each side of the vertical
centerline, at
the same height, and as far apart as practicable;
(ii) Two tail lamps, one on each side of the vertical
centerline, at
the same height, and as far apart as practicable;
(iii) Two red reflex reflectors, one on each side of the
vertical
centerline, at the same height, and as far apart as
practicable; and
(iv) Two turn signal lamps, one on each side of the vertical
centerline, at the same height, and as far apart as
practicable.
(2) At all other times, the vehicle must be equipped as
specified in
paragraph (b) of this section.
(d) An intermediate towed vehicle in a combination
consisting of
more than two vehicles (including the first saddle-mounted
vehicle of a
double saddle-mount combination and the first and second
saddle-mount
vehicles of a triple saddle-mount combination) must have one
side-marker
lamp on each side, located near the rear of the vehicle.
Sec. 393.19 Requirements for turn signaling systems.
(a) Every bus, truck, or truck tractor shall be equipped
with a
signaling system that in addition to signaling turning
movements shall
have a switch or combination of switches that will cause the
two front
turn signals and the two rear turn signals to flash
simultaneously as a
vehicular traffic hazard warning as required by Sec. 392.22
with the
ignition on or off.
(b) Every semitrailer and full trailer shall be equipped so
as to
have the two rear turn signals to flash simultaneously with
the two
front turn signals of the towing vehicle as a vehicular
traffic hazard
warning as required by Sec. 392.22(a).
Sec. 393.20 Clearance lamps to indicate extreme width
and height.
Clearance lamps shall be mounted so as to indicate the
extreme width
of the motor vehicle (not including mirrors) and as near the
top thereof
as practicable: Provided, That when rear identification
lamps are
mounted at the extreme height of the vehicle, rear clearance
lamps may
be mounted at optional height: And provided further, That
when mounting
of front clearance lamps at the highest point of a trailer
results in
such lamps failing to mark the extreme width of the trailer,
such lamps
may be mounted at optional height but must indicate the
extreme width of
the trailer. Clearance lamps on truck tractors shall be so
located as to
indicate the extreme width of the truck tractor cab.
Sec. 393.22 Combination of lighting devices and
reflectors.
(a) Permitted combinations. Except as provided in
paragraph (b) of
this section, two or more lighting devices and reflectors
(whether or
not required by the rules in this part) may be combined
optically if--
(1) Each required lighting device and reflector conforms to
the
applicable rules in this part; and
(2) Neither the mounting nor the use of a nonrequired
lighting
device or reflector impairs the effectiveness of a required
lighting
device or reflector or causes that device or reflector to be
inconsistent with the applicable rules in this part.
(b) Prohibited combinations. (1) A turn signal lamp must not
be
combined optically with either a head lamp or other lighting
device or
combination of lighting devices that produces a greater
intensity of
light than the turn signal lamp.
(2) A turn signal lamp must not be combined optically with a
stop
lamp unless the stop lamp function is always deactivated
when the turn
signal function is activated.
(3) A clearance lamp must not be combined optically with a
tail lamp
or identification lamp.
Sec. 393.23 Lighting devices to be electric.
Lighting devices shall be electric, except that red
liquid-burning
lanterns may be used on the end of loads in the nature of
poles, pipes,
and ladders projecting to the rear of the motor vehicle.
Sec. 393.24 Requirements for head lamps and auxiliary
road lighting lamps.
(a) Mounting. Head lamps and auxiliary road lighting
lamps shall be
mounted so that the beams are readily adjustable, both
vertically and
horizontally, and the mounting shall be such that the aim is
not readily
disturbed by ordinary conditions of service.
(b) Head lamps required. Every bus, truck, and truck tractor
shall
be equipped with a headlighting system composed of at least
two head
lamps, not including fog or other auxiliary lamps, with an
equal number
on each side of the vehicle. The headlighting system shall
provide an
upper and lower distribution of light, selectable at the
driver's will.
(c) Fog, adverse-weather, and auxiliary road-lighting lamps.
For the
purposes of this section, fog, adverse-weather, and
auxiliary road
lighting lamps, when installed, are considered to be a part
of the
headlighting system. Such lamps may be used in lieu of head
lamps under
conditions making their use advisable if there be at least
one such lamp
conforming to the appropriate SAE Standard \1\ for such
lamps on each
side of the vehicle.
---------------------------------------------------------------------------
\1\ Wherever reference is made in these regulations to
SAE Standards
or SAE Recommended Practices, they shall be:
(a) As found in the 1985 edition of the SAE Handbook with
respect to
parts and accessories other than lighting devices and
reflectors.
(b) When reference is made in these regulations to SAE
Standards or
SAE Recommended Practices, they shall be as found in the
1985 edition of
the SAE Handbook:
(1) With respect to parts and accessories other than
lighting
devices and reflectors:
(2) Lighting devices and reflectors on motor vehicles
manufactured
on and after March 7, 1990, shall conform to FMVSS 571.108
(49 CFR
571.108) in effect at the time of manufacture of the
vehicle. Should a
conflict arise between FMVSS 571.108 and a SAE Standard,
FMVSS 571.108
will prevail.
---------------------------------------------------------------------------
(d) Aiming and intensity. Head lamps shall be constructed
and
installed so as to provide adequate and reliable
illumination and shall
conform to the appropriate specification set forth in the
SAE Standards
\1\ for ``Electric Head Lamps for Motor Vehicles'' or
``Sealed-Beam Head
Lamp Units for Motor Vehicles.''
Sec. 393.25 Requirements for lamps other than head
lamps.
(a) Mounting. All lamps shall be permanently and securely
mounted in
workmanlike manner on a permanent part of the motor vehicle,
except that
temporary lamps on motor vehicles being transported in
driveaway-towaway
operations and temporary electric lamps on projecting loads
need not be
permanently mounted nor mounted on a permanent part of the
vehicle. The
requirement for three identification lamps on the centerline
of a
vehicle will be met as to location by one lamp on the
centerline, with
the other two at right and left. All temporary lamps must be
firmly
attached.
(b) Visibility. All required exterior lamps shall be so
mounted as
to be capable of being seen at all distances between 500
feet and 50
feet under clear atmospheric conditions during the time
lamps are
required to be lighted. The light from front clearance and
front
identification lamps shall be visible to the front, that
from sidemarker
lamps to the side, that from rear clearance, rear
identification, and
tail lamps to the rear, and that from projecting loadmarker
lamps from
those directions required by Sec. 393.11. This shall not be
construed to
apply to lamps on one unit which are obscured by another
unit of a
combination of vehicles.
(c) Specifications. All required lamps except those already
installed on vehicles tendered for transportation in
driveaway and towaway operations shall conform to
appropriate
requirements of the SAE Standards and/or Recommended
Practices \1\ as
indicated below, except that the minimum required marking of
lamps
conforming to the 1985 requirements shall be as specified in
paragraph
(d) of this section. Projecting load marker lamps shall
conform to the
requirements for clearance, side-marker, and identification
lamps. Turn
signals shall conform to the requirements for class A, Type
I turn
signals, provided.
---------------------------------------------------------------------------
\1\ See footnote 1 to Sec. 393.24(c).
---------------------------------------------------------------------------
(1) Lamps on vehicles made before July 1, 1961, excepting
replacement lamps as specified in paragraph (c)(2) of this
section,
shall conform to the 1952 requirements.
(2) Lamps on vehicles made on and after July 1, 1961, and
replacement lamps installed on and after December 31, 1961,
shall
conform to the 1985 requirements.
(3) Lamps temporarily attached to vehicles transported in
driveaway
and towaway operations on and after December 31, 1961, shall
conform to
the 1985 requirements.
(d) Certification and markings. All lamps required to
conform to the
requirements of the SAE Standards \1\ shall be certified by
the
manufacturer or supplier that they do so conform, by
markings indicated
below. The markings in each case shall be visible when the
lamp is in
place on the vehicle.
---------------------------------------------------------------------------
\1\ See footnote 1 to Sec. 393.24(c).
---------------------------------------------------------------------------
(1) Stop lamps shall be marked with the manufacturer's or
supplier's
name or trade name and shall be marked ``SAE-S''.
(2) Turn signal units shall be marked with the
manufacturer's or
supplier's name or trade name and shall be marked ``SAE-AI''
or ``SAE-
I''.
(3) Tail lamps shall be marked with the manufacturer's or
supplier's
name or trade name and shall be marked ``SAE-T''.
(4) Clearance, side marker, identification, and projecting
load-
marker lamps, except combination lamps, shall be marked with
the
manufacturer's or supplier's name or trade name and shall be
marked
``SAE'' or ``SAE-P''.
(5) Combination lamps shall be marked with the
manufacturer's or
supplier's name or trade name and shall be marked ``SAE''
followed by
the appropriate letters indicating the individual lamps
combined. The
letter ``A'', as specified in Sec. 393.26(c), may be
included to certify
that a reflector in the combination conforms to the
requirements
appropriate to such marking. If the letter ``I'' follows the
letter
``A'' immediately the two letters shall be deemed to refer
to a turn
signal unit, as specified in paragraph (d)(2) of this
section.
Combination clearance and side marker lamps may be marked ``SAE-PC''.
(e) Lighting devices to be steady-burning. All exterior
lighting
devices shall be of the steady-burning type except turn
signals on any
vehicle, stop lamps when used as turn signals, warning lamps
on school
buses when operating as such, and warning lamps on emergency
and service
vehicles authorized by State or local authorities, and
except that lamps
combined into the same shell or housing with any turn signal
may be
turned off by the same switch that turns the signal on for
flashing and
turned on again when the turn signal as such is turned off.
This
paragraph shall not be construed to prohibit the use of
vehicular hazard
warning signal flashers as required by Sec. 392.22 or
permitted by
Sec. 392.18.
(f) Stop lamp operation. All stop lamps on each motor
vehicle or
combination of motor vehicles shall be actuated upon
application of any
of the service brakes, except that such actuation is not
required upon
activation of the emergency feature of trailer brakes by
means of either
manual or automatic control on the towing vehicle, and
except that stop
lamps on a towing vehicle need not be actuated when service
brakes are
applied to the towed vehicles or vehicles only, and except
that no stop
lamp need be actuated as such when it is in use as a turn
signal or when
it is turned off by the turn signal switch as provided in
paragraph (e)
of this section.
Sec. 393.26 Requirements for reflectors.
(a) Mounting. All required reflectors shall be mounted
upon the
motor vehicle at a height not less than 15 inches nor more
than 60
inches above the ground on which the motor vehicle stands,
except that
reflectors shall be mounted as high as practicable on motor
vehicles
which are so constructed as to make compliance with the
15-inch
requirement impractical. They shall be so installed as to
perform their
function adequately and reliably, and except for temporary
reflectors
required for vehicles in driveaway-towaway operations, or on
projecting
loads, all reflectors shall be permanently and securely
mounted in
workmanlike manner so as to provide the maximum of stability
and the
minimum likelihood of damage. Required reflectors otherwise
properly
mounted may be securely installed on flexible strapping or
belting
provided that under conditions of normal operation they
reflect light in
the required directions. Required temporary reflectors
mounted on motor
vehicles during the time they are in transit in any
driveaway-towaway
operation must be firmly attached.
(b) Specifications. All required reflectors except those
installed
on vehicles tendered for transportation in driveaway and
towaway
operations shall comply with FMVSS 571.108 (49 CFR 571.108)
in effect at
the time the vehicle was manufactured or the current FMVSS
571.108
requirements.
(c) Certification and markings. All reflectors required to
conform
to the specifications in paragraph (b) shall be certified by
the
manufacturer or supplier that they do so conform, by marking
with the
manufacturer's or supplier's name or trade name and the
letters ``SAE-
A''. The marking in each case shall be visible when the
reflector is in
place on the vehicle.
(d) Retroreflective surfaces. Retroreflective surfaces other
than
required reflectors may be used, provided:
(1) Designs do not resemble traffic control signs, lights,
or
devices, except that straight edge striping resembling a
barricade
pattern may be used.
(2) Designs do not tend to distort the length and/or width
of the
motor vehicle.
(3) Such surfaces shall be at least 3 inches from any
required lamp
or reflector unless of the same color as such lamp or
reflector.
(4) No red color shall be used on the front of any motor
vehicle,
except for display of markings or placards required by Sec.
177.823 of
this title.
(5) Retroreflective license plates required by State or
local
authorities may be used.
Sec. 393.27 Wiring specifications.
(a) Wiring for both low voltage (tension) and high
voltage (tension)
circuits shall be constructed and installed so as to meet
design
requirements. Wiring shall meet or exceed, both mechanically
and
electrically, the following SAE Standards as found in the
1985 edition
of the SAE Handbook:
(1) Commercial vehicle engine ignition systems-SAE J557-High
Tension
Ignition Cable.
(2) Commercial vehicle battery cable-SAE J1127-Jan
80-Battery Cable.
(3) Other commercial vehicle wiring-SAE J1128-Low Tension
Primary
Cable.
(b) The source of power and the electrical wiring shall be
of such
size and characteristics as to provide the necessary voltage
as the
design requires to comply with FMVSS 571.108.
(c) Lamps shall be properly grounded.
Sec. 393.28 Wiring to be protected.
(a) The wiring shall--
(1) Be so installed that connections are protected from
weather,
abrasion, road splash, grease, oil, fuel and chafing;
(2) Be grouped together, when possible, and protected by
nonconductive tape, braid, or other covering capable of
withstanding
severe abrasion or shall be protected by being enclosed in a
sheath or
tube;
(3) Be properly supported in a manner to prevent chafing;
(4) Not be so located as to be likely to be charred,
overheated, or
enmeshed in moving parts;
(5) Not have terminals or splices located above the fuel
tank except
for the fuel sender wiring and terminal; and
(6) Be protected when passing through holes in metal by a
grommet,
or other means, or the wiring shall be encased in a
protective covering.
(b) The complete wiring system including lamps, junction
boxes,
receptacle boxes, conduit and fittings must be weather
resistant.
(c) Harness connections shall be accomplished by a
mechanical means.
Sec. 393.29 Grounds.
The battery ground and trailer return ground connections
on a
grounded system shall be readily accessible. The contact
surfaces of
electrical connections shall be clean and free of oxide,
paint, or other
nonconductive coating.
Sec. 393.30 Battery installation.
Every storage battery on every vehicle, unless located in
the engine
compartment, shall be covered by a fixed part of the motor
vehicle or
protected by a removable cover or enclosure. Removable
covers or
enclosures shall be substantial and shall be securely
latched or
fastened. The storage battery compartment and adjacent metal
parts which
might corrode by reason of battery leakage shall be painted
or coated
with an acid-resisting paint or coating and shall have
openings to
provide ample battery ventilation and drainage. Wherever the
cable to
the starting motor passes through a metal compartment, the
cable shall
be protected against grounding by an acid and waterproof
insulating
bushing. Wherever a battery and a fuel tank are both placed
under the
driver's seat, they shall be partitioned from each other,
and each
compartment shall be provided with an independent cover,
ventilation,
and drainage.
Sec. 393.31 Overload protective devices.
(a) The current to all low tension circuits shall pass
through
overload protective devices except that this requirement
shall not be
applicable to battery-to-starting motor or
battery-to-generator
circuits, ignition and engine control circuits, horn
circuits,
electrically-operated fuel pump circuits, or electric brake
circuits.
(b) Trucks, truck-tractors, and buses meeting the definition
of a
commercial motor vehicle and manufactured after June 30,
1953 shall have
protective devices for electrical circuits arranged so that:
(1) The headlamp circuit or circuits shall not be affected
by a
short circuit in any other lighting circuits on the motor
vehicle; or
(2) The protective device shall be an automatic reset
overload
circuit breaker if the headlight circuit is protected in
common with
other circuits.
Sec. 393.32 Detachable electrical connections.
Electrical wiring between towing and towed vehicles shall
be
contained in a cable or cables or entirely within another
substantially
constructed protective device. All such electrical wiring
shall be
mechanically and electrically adequate and free of short or
open
circuits. Suitable provision shall be made in every such
detachable
connection to afford reasonable assurance against connection
in an
incorrect manner or accidental disconnection. Detachable
connections
made by twisting together wires from the towed and towing
units are
prohibited. Precaution shall be taken to provide sufficient
slack in the
connecting wire or cable to accommodate without damage all
normal
motions of the parts to which they are attached.
Sec. 393.33 Wiring, installation.
Electrical wiring shall be systematically arranged and
installed in
a workmanlike manner. All detachable wiring, except
temporary wiring
connections for driveaway-towaway operations, shall be
attached to posts
or terminals by means of suitable cable terminals which
conform to the
SAE Standard \1\ for ``Cable Terminals'' or by cable
terminals which are
mechanically and electrically at least equal to such
terminals. The number
of wires attached to any post shallbe limited to the number
which such post
was designed to accommodate. The presence of bare, loose,
dangling,
chafing, or poorly connected wires is prohibited.
Sec. 393.40 Required brake systems.
(a) General. A bus, truck, truck tractor, or a
combination of motor
vehicles must have brakes adequate to control the movement
of, and to
stop and hold, the vehicle or combination of vehicles.
(b) Specific systems required. (1) A bus, truck, truck
tractor, or
combination of motor vehicles must have--
(i) A service brake system that conforms to the requirements
of
Sec. 393.52; and
(ii) A parking brake system that conforms to the
requirements of
Sec. 393.41.
(2) A bus, truck, truck tractor, or a combination of motor
vehicles
manufactured on or after July 1, 1973, must have an
emergency brake
system that conforms to the requirements of Sec. 393.52(b)
and consists
of either--
(i) Emergency features of the service brake system; or
(ii) A system separate from the service brake system.
A control by which the driver applies the emergency brake
system must be
located so that the driver can readily operate it when
he/she is
properly restrained by any seat belt assembly provided for
his/her use.
The control for applying the emergency brake system may be
combined with
either the control for applying the service brake system or
the control
for applying the parking brake system. However, all three
controls may
not be combined.
(c) Interconnected systems. (1) If the brake systems
specified in
paragraph (b) of this section are interconnected in any way,
they must
be designed, constructed, and maintained so that, upon the
failure of
any part of the operating mechanism of one or more of the
systems
(except the service brake actuation pedal or valve)--
(i) The vehicle will have operative brakes; and
(ii) In the case of a vehicle manufactured on or after July
1, 1973,
the vehicle will have operative brakes capable of performing
as
specified in Sec. 393.52(b).
(2) A motor vehicle to which the emergency brake system
requirements
of Federal Motor Vehicle Safety Standard No. 105 (Sec.
571.105 of this
title) applied at the time of its manufacture conforms to
the
requirements of paragraph (c)(1) of this section if--
(i) It is maintained in conformity with the emergency brake
requirements of Standard No. 105 in effect on the date of
its
manufacture; and
(ii) It is capable of performing as specified in Sec.
393.52(b),
except upon structural failure of its brake master cylinder
body or
effectiveness indicator body.
(3) A bus conforms to the requirements of paragraph (c)(1)
of this
section if it meets the requirements of Sec. 393.44 and is
capable of
performing as specified in Sec. 393.52(b).
Sec. 393.41 Parking brake system.
(a) Every commercial motor vehicle manufactured on and
after March
7, 1990, except an agricultural commodity trailer, converter
dolly,
heavy hauler or pulpwood trailer, shall at all times be
equipped with a
parking brake system adequate to hold the vehicle or
combination under
any condition of loading as required by FMVSS 571.121. An
agricultural
commodity trailer, heavy hauler or pulpwood trailer shall
carry
sufficient chocking blocks to prevent movement when parked.
(b) The parking brake system shall at all times be capable
of being
applied in conformance with the requirements of paragraph
(a) of the
section by either the driver's muscular effort, or by spring
action, or
by other energy, provided, that if such other energy is
depended on for
application of the parking brake, then an accumulation of
such energy
shall be isolated from any common source and used
exclusively for the
operation of the parking brake.
(c) The parking brake system shall be held in the applied
position
by energy other than fluid pressure, air pressure, or
electric energy.
The parking brake system shall be such that it cannot be
released unless
adequate energy is available upon release of the parking
brake to make
immediate further application with the required
effectiveness.
Sec. 393.42 Brakes required on all wheels.
(a) Every commercial motor vehicle shall be equipped with
brakes
acting on all wheels.
(b) Exception. (1) Trucks or truck tractors having three or
more
axles--
(i) Need not have brakes on the front wheels if the vehicle
was
manufactured before July 25, 1980; or
(ii) Manufactured between July 24, 1980, and October 27,
1986, must
be retrofitted to meet the requirements of this section
within one year
from February 26, 1987, if the brake components have been
removed.
(2) Any motor vehicle being towed in a driveaway-towaway
operation
must have operative brakes as may be necessary to ensure
compliance with
the performance requirements of Sec. 393.52. This paragraph
is not
applicable to any motor vehicle towed by means of a tow-bar
when any
other vehicle is full-mounted on such towed motor vehicle or
any
combination of motor vehicles utilizing three or more
saddle-mounts.
(See Sec. 393.71(a)(3).)
(3) Any full trailer, any semitrailer, or any pole trailer
having a
GVWR of 3,000 pounds or less must be equipped with brakes if
the weight
of the towed vehicle resting on the towing vehicle exceeds
40 percent of
the GVWR of the towing vehicle.
Sec. 393.43 Breakaway and emergency braking.
(a) Every motor vehicle, if used to tow a trailer
equipped with
brakes, shall be equipped with means for providing that in
case of
breakaway of such trailer the service brakes on the towing
vehicle will
be sufficiently operative to stop the towing vehicle.
(b) Every truck or truck tractor equipped with air brakes,
when used
for towing other vehicles equipped with air brakes, shall be
equipped
with two means of activating the emergency features of the
trailer
brakes. One of these means shall operate automatically in
the event of
reduction of the towing vehicle air supply to a fixed
pressure which
shall not be lower than 20 pounds per square inch nor higher
than 45
pounds per square inch. The other means shall be a manually
controlled
device readily operable by a person seated in the driving
seat. Its
emergency position or method of operation shall be clearly
indicated. In
no instance may the manual means be so arranged as to permit
its use to
prevent operation of the automatic means. The automatic and
manual means
required by this section may be, but are not required to be,
separate.
(c) Every truck tractor and truck when used for towing other
vehicles equipped with vacuum brakes, shall have, in
addition to the
single control required by Sec. 393.49 to operate all brakes
of the
combination, a second manual control device which can be
used
to operate the brakes on the towed vehicles in emergencies.
Such
second control shall be independent of brake air, hydraulic,
and other
pressure, and independent of other controls, unless the
braking system
be so arranged that failure of the pressure on which the
second control
depends will cause the towed vehicle brakes to be applied
automatically.
The second control is not required by this rule to provide
modulated or
graduated braking.
(d) Every trailer required to be equipped with brakes shall
be
equipped with brakes of such character as to be applied
automatically
and promptly upon breakaway from the towing vehicle, and
means shall be
provided to maintain application of the brakes on the
trailer in such
case for at least 15 minutes.
(e) Air brake systems installed on towed vehicles shall be
so
designed, by the use of ``no-bleed-back'' relay emergency
valves or
equivalent devices, that the supply reservoir used to
provide air for
brakes shall be safeguarded against backflow of air to the
towing
vehicle upon reduction of the towing vehicle air pressure.
(f) The requirements of paragraphs (b), (c), and (d) of this
section
shall not be applicable to motor vehicles in
driveaway-towaway
operations.
Sec. 393.44 Front brake lines, protection.
On every bus, if equipped with air brakes, the braking
system shall
be so constructed that in the event any brake line to any of
the front
wheels is broken, the driver can apply the brakes on the
rear wheels
despite such breakage. The means used to apply the brakes
may be located
forward of the driver's seat as long as it can be operated
manually by
the driver when the driver is properly restrained by any
seat belt
assembly provided for use. Every bus shall meet this
requirement or
comply with the regulations in effect at the time of its
manufacture.
Sec. 393.45 Brake tubing and hose, adequacy.
(a) General requirements. Brake tubing and brake hose
must--
(1) Be designed and constructed in a manner that insures
proper,
adequate, and continued functioning of the tubing or hose;
(2) Be installed in a manner that insures proper continued
functioning of the tubing or hose;
(3) Be long and flexible enough to accommodate without
damage all
normal motions of the parts to which it is attached;
(4) Be suitably secured against chafing, kinking, or other
mechanical damage;
(5) Be installed in a manner that prevents it from
contacting the
vehicle's exhaust system or any other source of high
temperatures; and
(6) Conform to the applicable requirements of paragraph (b)
or (c)
of this section. In addition, all hose installed on and
after January 1,
1981, must conform to those applicable subsections of FMVSS
106 (49 CFR
571.106).
(b) Special requirements for metallic brake tubing,
nonmetallic
brake tubing, coiled nonmetallic brake tubing and brake
hose. (1)
Metallic brake tubing, nonmetallic brake tubing, coiled
nonmetallic
brake tubing, and brake hose installed on a commercial motor
vehicle on
and after March 7, 1989, must meet or exceed one of the
following
specifications set forth in the SAE Handbook, 1985 edition:
(i) Metallic Air Brake Tubing--SAE Recommended Practice
J1149--
Metallic Air Brake System Tubing and Pipe--July 76.
(ii) Nonmetallic Air Brake Tubing--SAE Recommended Practice
J844--
Nonmetallic Air Brake System Type B--OCT 80.
(iii) Air Brake Hose--SAE Recommended Practice
J1402--Automotive Air
Brake Hose and Hose Assemblies--JUN 85.
(iv) Hydraulic Brake Hose--SAE Recommended Practice J1401
Road
Vehicle-Hydraulic Brake Hose Assemblies for Use with
Non-Petroleum Base
Hydraulic Fluid JUN 85.
(v) Vacuum Brake Hose--SAE Recommended Practice J1403 Vacuum
Brake
Hose JUN 85.
(2) Except as provided in paragraph (c) of this section,
brake hose
and brake tubing installed on a motor vehicle before March
7, 1989, must
conform to 49 CFR 393.45 effective October 31, 1983.
(c) Nonmetallic brake tubing. Coiled nonmetallic brake
tubing may be
used for connections between towed and towing vehicles or
between the
frame of a towed vehicle and the unsprung subframe of an
adjustable axle
of that vehicle if--
(1) The coiled tubing has a straight segment (pigtail) at
each end
that is at least 2 inches in length and is encased in a
spring guard or
similar device which prevents the tubing from kinking at the
fitting at
which it is attached to the vehicle; and
(2) The spring guard or similar device has at least 2 inches
of
closed coils or similar surface at its interface with the
fitting and
extends at least 1\1/2\ inches into the coiled segment of
the tubing
from its straight segment.
(d) Brake tubing and brake hose, uses. Metallic and
nonmetallic
brake tubing is intended for use in areas of the brake
system where
relative movement in the line is not anticipated. Brake hose
and coiled
nonmetallic brake tubing is intended for use in the brake
system where
substantial relative movement in the line is anticipated or
the hose/
coiled nonmetallic brake tubing is exposed to potential
tension or
impact such as between the frame and axle in a conventional
type
suspension system (axle attached to frame by suspension
system).
Nonmetallic brake tubing may be used through an articulation
point
provided movement is less than 4.5 degrees in a vertical
plane, and 7.4
degrees in a transverse horizontal plane.
Sec. 393.46 Brake tubing and hose connections.
All connections for air, vacuum, or hydraulic braking
systems shall:
(a) Be adequate in material and construction to insure
proper
continued functioning;
(b) Be designed, constructed, and installed so as to insure,
when
properly connected, an attachment free of leaks,
constrictions, or other
defects;
(c) Have suitable provision in every detachable connection
to afford
reasonable assurance against accidental disconnection;
(d) Have the vacuum brake engine manifold connection at
least three-
eighths inch in diameter.
(e) If installed on a vehicle on or after January 1, 1981,
meet
requirements under applicable subsections of FMVSS 106 (49
CFR 571.106).
(f) Splices in tubing if installed on a vehicle after March
7, 1989,
must use fittings that meet the requirements of SAE Standard
J512-OCT 80
Automotive Tube Fittings or for air brake systems SAE
J246--March 81
Spherical and Flanged Sleeve (Compression) Tube Fittings as
found in the
SAE Handbook 1985 edition.
Sec. 393.47 Brake lining.
The brake lining in every motor vehicle shall be so
constructed and
installed as not to be subject to excessive fading and
grabbing and
shall be adequate in thickness, means of attachment, and
physical
characteristics to provide for safe and reliable stopping of
the motor
vehicle.
Sec. 393.48 Brakes to be operative.
(a) General rule. Except as provided in paragraphs (b)
and (c) of
this section, all brakes with which a motor vehicle is
equipped must at
all times be capable of operating.
(b) Devices to reduce or remove front-wheel braking effort.
A motor
vehicle may be equipped with a device to reduce the braking
effort upon
its front wheels or, in the case of a three-axle truck or
truck tractor
manufactured before March 1, 1975, to remove the braking
effort upon its
front wheels, if that device conforms to, and is used in
compliance
with, the rules in paragraph (b) (1) or (2) of this section.
(1) Manually operated devices. A manually operated device to
reduce
or remove the front-wheel braking effort must not be--
(i) Installed in a motor vehicle other than a bus, truck, or
truck
tractor; or
(ii) Installed in a bus, truck, or truck tractor
manufactured after
February 28, 1975; or
(iii) Used in the reduced mode except when the vehicle is
operating
under adverse conditions such as wet, snowy, or icy roads.
(2) Automatic devices. An automatic device to reduce the
front-wheel
braking effort by up to 50 percent of the normal braking
force,
regardless of whether or not antilock system failure has
occurred on any
axle, must not--
(i) Be operable by the driver except upon application of the
control
that activates the braking system; and
(ii) Be operable when the pressure that transmits brake
control
application force exceeds--
(A) 85 psig on air-mechanical braking systems; or
(B) 85 percent of the maximum system pressure in the case of
vehicles utilizing other than compressed air.
(c) Towed vehicle. Paragraph (a) of this section does not
apply to--
(1) A disabled vehicle being towed; or
(2) A vehicle being towed in a driveaway-towaway operation
which is
exempt from the general rule of Sec. 393.42 under paragraph
(b) of that
section.
Sec. 393.49 Single valve to operate all brakes.
Every motor vehicle, the date of manufacture of which is
subsequent
to June 30, 1953, which is equipped with power brakes, shall
have the
braking system so arranged that one application valve shall
when applied
operate all the service brakes on the motor vehicle or
combination of
motor vehicles. This requirement shall not be construed to
prohibit
motor vehicles from being equipped with an additional valve
to be used
to operate the brakes on a trailer or trailers or as
provided in
Sec. 393.44. This section shall not be applicable to
driveaway-towaway
operations unless the brakes on such operations are designed
to be
operated by a single valve.
Sec. 393.50 Reservoirs required.
(a) General. Every commercial motor vehicle using air or
vacuum for
breaking shall be equipped with reserve capacity or a
reservoir
sufficient to ensure a full service brake application with
the engine
stopped without depleting the air pressure or vacuum below
70 percent of
that pressure or degree of vacuum indicated by the gauge
immediately
before the brake application is made. For purposes of this
section, a
full service brake application is considered to be made when
the service
brake pedal is pushed to the limit of its travel.
(b) Safeguarding of air and vacuum. (1) Every bus, truck,
and truck
tractor, when equipped with air or vacuum reservoirs and
regardless of
date of manufacture, shall have such reservoirs so
safeguarded by a
check valve or equivalent device that in the event of
failure or leakage
in its connection to the source of compressed air or vacuum
the air or
vacuum supply in the reservoir shall not be depleted by the
leak or
failure.
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